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how many ways to cut a material?



 
 
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  #1  
Old January 14th 04 posted to sci.materials,sci.engr.mech,sci.physics
Alan Horowitz
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Posts: 11
Default how many ways to cut a material?

I'm thinking that there are three possible ways to cut any material...

1. oxidize it along the cut line. For example, burning through with
an oxy- acetylene torch. This is often called "burning" in the
metal trades.

2. tear it apart with a force that exceeds the tensile strength. I
don't know
the proper term for this process.

3. push through it with a force that exceeds the compressive
strength. I also
don't know the proper term for this process.



Am I correct?

what tools do what? For example, what exactly does a scissors do? Is
that different than what a knife does?
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  #2  
Old January 14th 04 posted to sci.materials,sci.engr.mech,sci.physics
Sam Wormley
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Posts: 16,629
Default how many ways to cut a material?

Alan Horowitz wrote:

I'm thinking that there are three possible ways to cut any material...

1. oxidize it along the cut line. For example, burning through with
an oxy- acetylene torch. This is often called "burning" in the
metal trades.



No oxidation in inert envirinments with ortch or laser

many materials can be melted or vaporized without oxidation
  #3  
Old January 14th 04 posted to sci.materials,sci.engr.mech,sci.physics
Mark Thorson
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Posts: 133
Default how many ways to cut a material?

Alan Horowitz wrote:

I'm thinking that there are three possible ways to cut any material...


4. Water jet cutting.

5. Sandblasting.

6. E-beam cutting.

7. EDM.

8. Chemical milling.

I'm sure I could think of others, if I bothered
to spend another 30 seconds thinking about it.



  #4  
Old January 14th 04 posted to sci.materials,sci.engr.mech,sci.physics
Robert J. Kolker
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Posts: 917
Default how many ways to cut a material?



Alan Horowitz wrote:



Also melt it and pour the results into little molds.

Bob Kolker


  #5  
Old January 14th 04 posted to sci.materials,sci.engr.mech,sci.physics
Uncle Al
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Posts: 16,655
Default how many ways to cut a material?

Alan Horowitz wrote:

I'm thinking that there are three possible ways to cut any material...

1. oxidize it along the cut line. For example, burning through with
an oxy- acetylene torch. This is often called "burning" in the
metal trades.

2. tear it apart with a force that exceeds the tensile strength. I
don't know
the proper term for this process.

3. push through it with a force that exceeds the compressive
strength. I also
don't know the proper term for this process.


Shear cutting. KA-CHUK!

Am I correct?

what tools do what? For example, what exactly does a scissors do? Is
that different than what a knife does?


4) Melt (laser in argon).
5) Electroform (electrochemically dissolve the part line metal)
6) Abrasive cutting - alumina entrained in high pressure/high
velocity water.
7) Corrode the part line - acid (and alkali on aluminum, titanium,
zinc...).
8) Part line failure through flexure and work-hardening.
9) Intergranular corrosion (gallium chemically plated onto aluminum
in tension).

Getting stuff apart is not nearly the problem of keeping it intact.
"8^)

--
Uncle Al
http://www.mazepath.com/uncleal/
(Toxic URL! Unsafe for children and most mammals)
"Quis custodiet ipsos custodes?" The Net!
  #7  
Old January 17th 04 posted to sci.materials,sci.engr.mech,sci.physics
Tom Walz
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Posts: 7
Default how many ways to cut a material?

Failure Modes:
Gross yielding
Buckling
Creep
Brittle fracture
Fatigue, low cycle
Fatigue, high cycle
Contact fatigue
Fretting
Corrosion
Stress-corrosion cracking
Galvanic corrosion
Hydrogen embrittlement
Wear
Thermal fatigue
Corrosion fatigue
  #8  
Old January 17th 04 posted to sci.materials,sci.engr.mech,sci.physics
Mark Folsom
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Posts: 402
Default how many ways to cut a material?

"Tom Walz" wrote in message
om...
Failure Modes:
Gross yielding
Buckling
Creep
Brittle fracture
Fatigue, low cycle
Fatigue, high cycle
Contact fatigue
Fretting
Corrosion
Stress-corrosion cracking
Galvanic corrosion
Hydrogen embrittlement
Wear
Thermal fatigue
Corrosion fatigue


Shearing
Bearing
Compression
Adiabatic Shear
Melting
Over-aging
Thermal shock


  #9  
Old January 17th 04 posted to sci.materials,sci.engr.mech,sci.physics
Uncle Al
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Posts: 16,655
Default how many ways to cut a material?

Mark Folsom wrote:

"Tom Walz" wrote in message
om...
Failure Modes:
Gross yielding
Buckling
Creep
Brittle fracture
Fatigue, low cycle
Fatigue, high cycle
Contact fatigue
Fretting
Corrosion
Stress-corrosion cracking
Galvanic corrosion
Hydrogen embrittlement
Wear
Thermal fatigue
Corrosion fatigue


Shearing
Bearing
Compression
Adiabatic Shear
Melting
Over-aging
Thermal shock


And the ever-popular V-groove shaped explosive. Slurry wire saw too.

--
Uncle Al
http://www.mazepath.com/uncleal/
(Toxic URL! Unsafe for children and most mammals)
"Quis custodiet ipsos custodes?" The Net!
 




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